Asab Al-Nizam
Every production method… with cost from the accounts
Production orders by recipe and grade, process costing for bricks and garments, a daily production report by mixes with piece work for blocks and feed, made-to-measure orders for doors, aluminium and kitchens, external workshops and customer materials, and factory overhead absorbed into production at month end.
Real screens from the system
From the manufacturing module of our system; made-to-measure orders were ported from a door factory we serve — demo data.
What changes in your business
Full-cost pricing
Materials, overhead share and idle capacity per unit.
Every production method
By recipe, by stages, by mixes, made to measure and subcontracted — each method with its own screens and costing.
Workers see their output
Each worker’s count goes to payroll as piece work and shows in their portal.
The module’s screens
- Production orders
- Monthly cost absorption
- Process production and grades
- Daily production report
- Made-to-measure orders
- Subcontracting and toll
- Manufacturing reports
How Manufacturing works, part by part
Production methods
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Orders by recipe
Recipe materials are reserved then issued with their entry, and the order closes with good and scrap quantities, grades and by-product — showing the real unit cost.
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Production by stages and grades
For brick and garment factories: every stage with its output and cost, and the cost of each grade per thousand or per piece.
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Daily production report
Mixes and piece-rate output for blocks and feed, and each worker’s count flows into payroll as piece-rate pay.
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Made-to-measure orders
Doors, aluminium and kitchens: measurements and deposit, the workshop sheet, and delivery and installation in stages.
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Subcontracted production
Materials go out to an outside workshop and come back as products with the processing cost, with the balance held at the workshop always visible.
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Toll manufacturing for others
A customer’s materials held in trust and processed for a fee, never entering your stock.
Costing
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Monthly overhead absorption
Salaries, electricity and depreciation from the accounts under the factory cost centre are absorbed into production by machine hours or units.
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Idle capacity and scrap
Fixed costs are absorbed only at actual activity and the rest is a separate expense; scrap above normal is a separate loss at its value.
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Manufacturing reports
Cost per order, grade and stage, daily output, worker performance — 14 manufacturing reports.
Modules it relies on
Manufacturing
Orders, stages, daily and made-to-measure
Learn moreInventory
Serials, batches and expiry on every movement
Learn moreGeneral accounting
The core: automatic entries and 150+ reports
Learn moreHR and payroll
From attendance to the payroll entry
Learn moreOther industries
See Asab Al-Nizam on your business
Request a demo and we will walk you through the whole system the way your company works.
